Materials Estimates

Five Year Outlook

Corridor Wide Materials Estimate Calendar Years 2025 - 2030

Asphalt 779,900 ton Learn more here
Aggregate 598,000 ton Learn more here
Pipe 108,010 linear feet Learn more here
Guardrail 131,800 linear feet Learn more here
Structures 35 bridges Learn more here

District Details

Area Overview: Bristol View Details
Area Overview: Salem View Details
Area Overview: Staunton View Details

Corridor-Wide
Overview Map View Details

Major items summary

Material	2025	2026	2027	2028	2029	2030
Asphalt (ton)	36,200	107,200	107,200	125,900	150,500	252,900
Aggregate (ton)	25,800	84,400	84,400	94,100	131,000	178,300
Pipe (linear feet)	5,830	17,490	17,490	18,100	19,140	29,960
Guardrail (linear feet)	5,100	16,100	16,100	21,200	27,800	45,500

Material	2025 - 2030
Structures (each)	35

Years shown are in Calendar Year; 2025 includes July through December only.
Assumed I-81 corridor projects in Bristol, Staunton, and Salem Districts with Project Construction Costs over $15 M, and Construction occurring between calendar years 2025-2030.
Does not include projects already under contract.
Only major materials/items commonly used for the I-81 Program are considered.
Quantity estimates are used to extract materials/quantities information for the projects that are currently in design i.e., Preliminary Field Investigation (PFI), Public Hearing (PH), Field Investigation (FI), Right of Way (RW), etc. as applicable.
It is assumed that construction sequence will depend on contractor’s construction means and method. Hence the quantities are broken down equally per quarter and do not account for the construction sequence except for Temporary Traffic Barrier.
It is assumed that 100% of Temporary Traffic Control items will be utilized in the first year of construction.

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Major Quantities Corridor-Wide
Calendar Years 2025 - 2030

Item			Bristol Details	Salem Details	Staunton Details	Grand Total
Category	Item Description	Unit	Quantity
Drainage	Box Culvert (Any Size)	linear feet	0	1,130	340	1,670
	Conc. Pipes Under 36"	linear feet	50	62,190	30,590	92,830
	Conc. Pipes Over 36"	linear feet	0	7,320	1,030	8,350
	Jacked & Bored Pipes Under 36"	linear feet	0	1,680	1,490	3,170
	Jacked & Bored Pipes Over 36"	linear feet	0	1,790	200	1,990
	Manhole & Inlets	linear feet	5	660	500	1,165
	Endsection & Endwalls	linear feet	5	320	130	455
	Curb & Gutter	ton	210	9,940	6,640	16,790
Pavement	Asphalt (Any Type)	ton	5,400	466,100	308,400	779,900
Pavement	Aggregate	linear feet	32,200	323,800	242,000	598,000
Traffic and Safety	Guardrail (Any Type)	linear feet	2,100	77,500	52,200	131,800
	End Treatment (Any Type)	linear feet	30	250	210	490
	Concrete Barrier - Temporary	linear feet	4,100	431,900	224,300	660,300
	Concrete Barrier - Permanent	linear feet	0	27,700	49,800	77,500
Structures	*Bridge ( Deck Area)	square feet	8,100	142,900	159,500	310,000
	Noise Barrier Wall	square feet	0	392,400	565,800	958,200
	Retaining Wall	square feet	11,500	179,400	12,600	203,500

	*Number of bridges for
	Bridge Replacement	Bridge Widening
Bristol District	0	1
Salem District	15	1
Staunton District	10	8

Years shown are in Calendar Year; 2025 includes July through December only.
It is assumed that construction sequence will depend on contractor’s construction means and method. Hence the quantities are broken down equally per quarter and do not account for the construction sequence except for Temporary Traffic Barrier.
It is assumed that 100% of Temporary Traffic Control items will be utilized in the first year of construction.

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Asphalt

Bar Chart
Map Overview

Asphalt Tonnage per District (2025 - 2030)
In thousands

Years shown are in Calendar Year; 2025 includes July through December only.

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Aggregate

Bar Chart
Map Overview

Aggregate Tonnage per District (2025 - 2030)
In thousands

Bar Graph showing Aggregate per District

Years shown are in Calendar Year; 2025 includes July through December only.

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Pipe

Bar Chart
Map Overview

Linear Feet of Pipe per District (2025 - 2030)
In thousands

Years shown are in Calendar Year; 2025 includes July through December only.

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Guardrail

Bar Chart
Map Overview

Linear Feet of Guardrail per District (2025 - 2030)
In thousands

Bar Graph showing Guardrails per District

Years shown are in Calendar Year; 2025 includes July through December only.

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Structures

Bar Chart
Map Overview

Bridge Repair and Replacement Counts per District

Years shown are in Calendar Year; 2025 includes July through December only.

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Bristol

Bristol Area Overview
Bristol Major Quantities

Bristol Major Quantities

Item			2025	2026	2027
Category	Item Description	Unit	Quantity
Drainage	Box Culvert (any size)	linear feet	0	0	0
	Concrete Pipes Under 36"	linear feet	10	20	20
	Concrete Pipes Over 36"	linear feet	0	0	0
	Jacked & Bored Pipes Under 36"	linear feet	0	0	0
	Jacked & Bored Pipes Over 36"	linear feet	0	0	0
	Manhole & Inlets	linear feet	1	2	2
	Endsection & Endwalls	linear feet	1	2	2
	Curb & Gutter	linear feet	30	90	90
Pavement	Asphalt (any type)	ton	600	2,400	2,400
Pavement	Aggregate	ton	3,600	14,300	14,300
Traffic and Safety	Guardrail (any type)	linear feet	300	900	900
	End Treatment (any type)	linear feet	10	10	10
	Concrete Barrier - Temporary	linear feet	4,100	0	0
	Concrete Barrier - Permanent	linear feet	0	0	0
Structures	*Bridge (deck area)	square feet	900	3,600	3,600
	Noise Barrier Wall	square feet	0	0	0
	Retaining Wall	square feet	1,300	5,100	5,100

	*Number of bridges for
	Bridge Replacement	Bridge Widening
Bristol District	0	1

Years shown are in Calendar Year; 2025 includes July through December only.
Project(s) included in Bristol District are anticipated to be completed by Year 2027.

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Staunton

Staunton Area Overview
Staunton Major Quantities

Staunton Major Quantities

Item			2025	2026	2027	2028	2029	2030
Category	Item Description	Unit	Quantity
Drainage	Box Culvert (any size)	linear feet	0	0	0	80	130	130
	Concrete Pipes Under 36"	linear feet	2,700	5,390	5,390	5,660	6,400	5,050
	Concrete Pipes Over 36"	linear feet	10	10	10	220	390	390
	Jacked & Bored Pipes Under 36"	linear feet	130	250	250	280	320	260
	Jacked & Bored Pipes Over 36"	linear feet	0	0	0	40	80	80
	Manhole & Inlets	linear feet	40	80	80	100	110	90
	Endsection & Endwalls	linear feet	10	20	20	20	30	30
	Curb & Gutter	linear feet	540	1,070	1,070	1,270	1,480	1,210
Pavement	Asphalt (any type)	ton	18,700	37,300	37,300	58,400	83,000	73,700
Pavement	Aggregate	ton	9,200	18,300	18,300	42,300	79,200	74,700
Traffic and Safety	Guardrail (any type)	linear feet	2,000	4,000	4,000	10,000	16,600	15,600
	End Treatment (any type)	linear feet	20	30	30	40	50	40
	Concrete Barrier - Temporary	linear feet	139,500	0	0	84,800	0	0
	Concrete Barrier - Permanent	linear feet	3,700	7,300	7,300	9,100	12,100	10,300
Structures	*Bridge (deck area)	square feet	9,300	18,600	21,900	27,600	43,400	38,700
	Noise Barrier Wall	square feet	34,600	69,200	75,200	91,100	156,500	139,200
	Retaining Wall	square feet	1,200	2,400	2,400	2,400	2,400	1,800

	*Number of bridges for
	Bridge Replacement	Bridge Widening
Staunton District	10	8

Years shown are in Calendar Year; 2025 includes July through December only.

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Salem

Salem Area Overview
Salem Major Quantities

Salem Major Quantities

Item			2025	2026	2027	2028	2029	2030
Category	Item Description	Unit	Quantity
Drainage	Box Culvert (any size)	linear feet	70	250	250	250	250	260
	Concrete Pipes Under 36"	linear feet	2,440	9,750	9,750	9,750	9,750	20,750
	Concrete Pipes Over 36"	linear feet	310	1,220	1,220	1,220	1,220	2,130
	Jacked & Bored Pipes Under 36"	linear feet	70	260	260	260	260	570
	Jacked & Bored Pipes Over 36"	linear feet	90	340	340	340	340	340
	Manhole & Inlets	linear feet	30	100	100	100	100	230
	Endsection & Endwalls	linear feet	20	50	50	50	50	100
	Curb & Gutter	linear feet	410	1,610	1,610	1,610	1,610	3,090
Pavement	Asphalt (any type)	ton	16,900	67,500	67,500	67,500	67,500	179,200
Pavement	Aggregate	ton	13,000	51,800	51,800	51,800	51,800	103,600
Traffic and Safety	Guardrail (any type)	linear feet	2,800	11,200	11,200	11,200	11,200	29,900
	End Treatment (any type)	linear feet	10	40	40	40	40	80
	Concrete Barrier - Temporary	linear feet	236,900	0	0	0	0	195,000
	Concrete Barrier - Permanent	linear feet	1,100	4,100	4,100	4,100	4,100	10,200
Structures	*Bridge (deck area)	square feet	6,700	26,700	26,700	26,700	26,700	28,900
	Noise Barrier Wall	square feet	16,700	66,600	66,600	66,600	66,600	109,300
	Retaining Wall	square feet	8,200	35,300	32,600	32,600	32,600	38,100

	*Number of bridges for
	Bridge Replacement	Bridge Widening
Salem District	15	1

Years shown are in Calendar Year; 2025 includes July through December only.

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Overview

Corridor-Wide Overview

Years shown are in Calendar Year; 2025 includes July through December only.

Five Year Outlook

Corridor Wide Materials Estimate Calendar Years 2025 - 2030

District Details

Major items summary

Major Quantities Corridor-Wide Calendar Years 2025 - 2030

Asphalt

Asphalt Tonnage per District (2025 - 2030) In thousands

Aggregate

Aggregate Tonnage per District (2025 - 2030) In thousands

Pipe

Linear Feet of Pipe per District (2025 - 2030) In thousands

Guardrail

Linear Feet of Guardrail per District (2025 - 2030) In thousands

Structures

Bridge Repair and Replacement Counts per District

Bristol

Staunton

Salem

Overview

Major Quantities Corridor-Wide
Calendar Years 2025 - 2030

Asphalt Tonnage per District (2025 - 2030)
In thousands

Aggregate Tonnage per District (2025 - 2030)
In thousands

Linear Feet of Pipe per District (2025 - 2030)
In thousands

Linear Feet of Guardrail per District (2025 - 2030)
In thousands